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Ceramics Tunnel Kiln

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The tunnel kiln is a car pushing type continuous kiln consisting of preheating, firing and cooling zones.

It is suitable for a large production and is fabricated at the spot. The advantage of using tunnel kilns in refractory manufacturing is to provide the temperature conformity, lower the fuel consumption i.e. sometimes 50% lower than with Downdraft Kilns.

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Design features and operational benefits are :

  • Consistent, high volume production from units
  • High levels of control giving top quality products
  • Low energy usage and lower cost production
  • Computer controlled to make operation simple and reliable
  • Low maintenance and minimal downtime
  • Storage and handling systems for easy operation
  • Flexibility when required for product variations
  • Reduced internal air movement for a better firing environment
  • Modular construction for assembly prior to shipment
  • Space saving concepts including multiple level installations
  • Automated Robotic or Manual car movement to suit plant situation
Size : Width - 1.1 to 3.3 mtr | Height - 1.1 to 3.3 mtr
Length : 60 to 140 mtr
Capacity : 5,000 to 50,000 Pieces
Method of heating : Direct
Temperature Range : 600 - 1250°C
Fuel : Producer Gas, Natural Gas , LDO, Diesel, Biomass, Coal, Charcoal, Lignite, White Coal, Petcoke etc….
  • Make In India; Indigenous Technologies
  • Optimized Power Consumption
  • Air Control System For Air Flow Rate And Velocity Control
  • An Unique Sealing Mechanism
  • Ease To Control Critical Process Parameter
  • Man Machine Interface For Easy Plant Operation
  • Refractory Lining With Suitalbe Alumina Percentage Based On The Process To Be Performed With Kiln
  • Ceramic Blancket Type Insulation To Reduce Weight
  • Controllable Heat Of Reaction For Product Quality Change.
  • Manual, Semi-Automatic & Fully Automatic Plant
  • Medium Skilled & Mininum Man Power Requirment For Plant Operation
  • Compact Design, Easy Assembly And Disassemble & Maintenance
  • All Extemally Lubricated Bearings
  • Efficient Use Of Energy To Reduces The Calcination Cost
  • Hydraulic Trolly Operation
  • Heat Recuperation With Pre-heater and Dryer
  • Optimized CAPEX & OPEX
  • Clay Bricks
  • Fire Bricks
  • Ceramic Decoratives
  • Sanitary Wares
  • Ceramamic Tiles
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